I. Mechanical Structure Configuration
1. Body frame: High-strength cast iron or steel plate welded structure, annealed to eliminate internal stress, ensure rigidity, and reduce vibration. High hardness and strong wear resistance.
2. Stamping platform: Ground surface, electroplated with hard chrome. Flatness ≤ 0.02mm/m. Optional heating function (60-120ºC) for PVC or leather.
3. Pressure system: Mechanical or Hydraulic pressure options. Pressure uniformity ensured by equalizing devices with full-width deviation ≤±1%.
II. Power and Transmission System
1. Drive motor: Servo motor drive (Panasonic/Mitsubishi) with high positioning accuracy (±0.01mm) and fast response.
2. Transmission mechanism: Hardened gears with high efficiency (≥95%) and low noise (≤75dB). Synchronous belt drives for auxiliary mechanisms.
III. Control System
1. Main control: PLC controller (Siemens/Omron) supporting over 50 sets of process parameters. 10.1-inch industrial-grade touch screen interface.
2. Positioning: Infrared photoelectric sensors for automatic registration (accuracy ≤±0.3mm). CCD visual system available for complex patterns.
IV. Mold and Clamping System
1. Mold type: Steel knife or laser engraving molds (HRC58-62) for cardboard (300-1500g/m²) and carbide blades for leather/plastic.
2. Adjustment: Quick clamping system (change time ≤10 mins) and fine-tuning screws with 0.01mm accuracy.
V. Feeding and Receiving System
1. Feeding: Automatic suction or roller feeding driven by servo motors. Feeding length error ≤±0.5mm.
2. Receiving: Automatic stacking table with alarm sensors and waste recovery suction ducts.
VI. Safety and Auxiliary Functions
Equipped with emergency stop buttons, overload protection, and Safety Light Curtains (response time ≤ 0.1s). Includes automatic lubrication and dust removal systems.